Eigenschaften von
Kautschuk-Typen |
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NR |
SBR |
NBR |
IIR |
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Härtebereich, ca. ShA |
30 - 90 |
35 - 90 |
30 - 95 |
30 - 80 |
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Reißfestigkeit* |
1 |
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2 |
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Reißdehnung |
1 |
2 |
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1 |
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Mechanische |
Abriebwiderstand |
1 |
1 |
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3 |
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Eigenschaften bei |
Druckverformungsrest |
3 |
2 |
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3 |
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Raumtemperatur |
Gasundurchlässigkeit |
3 |
3 |
1-2 |
1 |
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Kerbzähigkeit |
1 |
2 |
2 |
1-2 |
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Rückprallelastizität |
1 |
1-2 |
3 |
4 |
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Weiterreißfestigkeit |
2 |
3 |
2-3 |
3 |
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Thermische |
Kältebeständigkeit, ca. °C |
-60 |
-50 |
-35 |
-40 |
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Eigenschaften |
Hitzebeständigkeit, ca. °C |
+80 |
+100 |
+110 |
+150 |
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Benzin |
4 |
4 |
1-2 |
4 |
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Mineralöl, 100°C |
4 |
4 |
1 |
4 |
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Beständigkeit |
Natronlauge 50 %, 50°C |
2 |
2 |
4 |
1 |
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gegen |
Ozon |
4 |
4 |
4 |
2 |
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Schwefelsäure 25 %, 50°C |
3 |
3 |
2 |
1 |
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Wasser, 100°C |
4 |
4 |
2 |
2 |
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Bewertungsschlüssel: 1 = sehr gut 2 = gut
3 = mäßig 4 = schlecht 0 = noch in der Überprüfung |
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*bei aktiv gefüllter
Mischung |
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EPDM |
CR |
HNBR |
BR |
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Härtebereich, ca. ShA |
30 - 90 |
25 - 90 |
40 - 90 |
35 - 90 |
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Reißfestigkeit* |
2 |
2 |
2 |
2 |
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Reißdehnung |
2-3 |
2 |
2 |
2 |
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Mechanische |
Abriebwiderstand |
2-3 |
2-3 |
1 |
0 |
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Eigenschaften bei |
Druckverformungsrest |
2 |
2 |
2 |
2 |
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Raumtemperatur |
Gasundurchlässigkeit |
3 |
2 |
2 |
3 |
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Kerbzähigkeit |
2 |
2 |
2 |
2 |
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Rückprallelastizität |
2-3 |
2-3 |
3 |
1 |
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Weiterreißfestigkeit |
2-3 |
2 |
2 |
3 |
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Thermische |
Kältebeständigkeit, ca. °C |
-50 |
-40 |
-30 |
0 |
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Eigenschaften |
Hitzebeständigkeit, ca. °C |
+150 |
+110 |
+150 |
0 |
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Benzin |
4 |
2-3 |
0 |
4 |
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Mineralöl, 100°C |
3-4 |
3 |
0 |
4 |
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Beständigkeit |
Natronlauge 50 %, 50°C |
1 |
2 |
0 |
0 |
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gegen |
Ozon |
1 |
2 |
0 |
4 |
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Schwefelsäure 25 %, 50°C |
1 |
2 |
0 |
0 |
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Wasser, 100°C |
1 |
2-3 |
0 |
0 |
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Bewertungsschlüssel: 1 = sehr gut 2 = gut
3 = mäßig 4 = schlecht 0 = noch in der Überprüfung |
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*bei aktiv gefüllter
Mischung |
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VMQ |
ACM |
ECO |
FPM |
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Härtebereich, ca. ShA |
20 - 90 |
40 - 90 |
40 - 90 |
50 - 90 |
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Reißfestigkeit* |
3 |
2 |
2 |
2 |
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Reißdehnung |
2 |
3 |
2-3 |
2-3 |
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Mechanische |
Abriebwiderstand |
3 |
3 |
2-3 |
3 |
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Eigenschaften bei |
Druckverformungsrest |
1 |
2 |
3 |
2 |
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Raumtemperatur |
Gasundurchlässigkeit |
4 |
3 |
2 |
2 |
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Kerbzähigkeit |
2-3 |
3 |
2 |
3 |
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Rückprallelastizität |
2 |
3 |
3-4 |
4 |
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Weiterreißfestigkeit |
3 |
2-3 |
2-3 |
2-3 |
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Thermische |
Kältebeständigkeit, ca. °C |
-60 |
-20 |
-40 |
-30 |
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Eigenschaften |
Hitzebeständigkeit, ca. °C |
+230 |
+150 |
+140 |
+230 |
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Benzin |
4 |
4 |
2 |
1 |
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Mineralöl, 100°C |
2-3 |
1 |
1 |
1 |
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Beständigkeit |
Natronlauge 50 %, 50°C |
4 |
4 |
2 |
1 |
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gegen |
Ozon |
1 |
1 |
1 |
1 |
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Schwefelsäure 25 %, 50°C |
3 |
2-3 |
1 |
1 |
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Wasser, 100°C |
2 |
4 |
2 |
2 |
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Bewertungsschlüssel: 1 = sehr gut 2 = gut
3 = mäßig 4 = schlecht 0 = noch in der Überprüfung |
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*bei aktiv gefüllter
Mischung |
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Diese Tabellen
können die Eigenschaften der verschiedenen Kautschuk-Qualitäten |
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nur
richtungsweisend widerspiegeln. Denn Polymere sind Grundstoffe, denen auf |
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der
Grundlage einer Rezeptur eine Vielzahl von Werkstoffen beigemischt
werden. |
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Dadurch lassen
sich bestimmte Werte und Eigenschaften anwendungsspezifisch |
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optimieren.
Grundeigenschaften wie z.B. Ölbeständigkeit bleiben jedoch in der |
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Regel erhalten. |
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Die
Ingredienzen einer Gummimischung unterteilen sich in etliche Produktfamilien |
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wie
Kautschuktypen, Russe, Aktivatoren, Weichmacher, helle Füllstoffe, Verarbei- |
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tungshilfen,
Alterungs-/Flammschutzmittel usw.. |
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Jeder
Bestandteil verleiht der Gummimischung eine physikalisch-chemische
Eigenschaft. |
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Die
Dosierung der Zutaten und der Mischprozess bestimmen letztendlich die
Qualität des |
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Endproduktes
sowie seine Fähigkeit, den späteren Anforderungen zu entsprechen. |
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Die
Mischungsherstellung erfolgt in der Regel in zwei Stufen. Zunächst wird eine |
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Vormischung
(„batch“) produziert. Erst in der zweiten Stufen werden Beschleuniger |
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und Vernetzer
zugegeben. |
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Je nach
Kundenanforderung werden die Gummimischungen in Wig-Wag-Fellen, |
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Wig-Wag-Fellstreifen,
in Kalanderrollen oder Kalanderplatten ausgeliefert. |
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